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Welded Ball Valve Selection Guide: How to Choose the Right Valve for Your Application
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Welded Ball Valve Selection Guide: How to Choose the Right Valve for Your Application

Views: 18     Author: Site Editor     Publish Time: 2025-12-12      Origin: Site

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Welded ball valves are widely used in general industrial piping systems for water, oil, gas, and common chemical media. Compared with threaded or flanged connections, welded ends provide a more secure and leak-resistant joint, making them a preferred choice in HVAC, water treatment, industrial equipment, and compact automated systems.

To help you choose the right welded ball valve, this guide covers all key selection factors, including working conditions, welding end types, body materials, seat materials, actuation methods, and applicable standards.


Working Conditions - The Most Important Step in Valve Selection

Understanding the actual operating conditions is essential. These factors determine the correct valve configuration.

MediumTemperaturePressure

Common fluids:

· Water, air, steam

· Oil and fuel

· Light chemical media

· Non-corrosive or mildly corrosive fluids


The medium determines both body material and seat material.

General-purpose welded ball valves are typically used in:

· Normal temperature systems

· Medium-temperature water, oil, or gas

Suitable for:

· Low-pressure piping

· Medium-pressure piping

Typical in HVAC, water treatment, industrial equipment, and factory utilities.

Working conditions directly determine:

· Whether to use socket-weld (SW) or butt-weld (BW) ends

·  Whether to choose carbon steel or stainless steel

·  Which seat material is appropriate (PTFE, RPTFE, PPL, PEEK)

Choosing Between Socket-Weld (SW) and Butt-Weld (BW)

Welding End TypeFeaturesTypical Applications
Socket-Weld (SW)Easiest installation for small piping; ideal for compact equipmentSkid-mounted units, machinery pipelines, HVAC equipment, small industrial systems
Butt-Weld (BW)Stronger connection, higher structural integrity; better for vibration or thermal cyclingSlightly higher temperature systems, oil & gas skids, industrial pipelines
Simple rule: SW is easier to install; BW provides the strongest long-term performance.


Selecting the Valve Body Material

Body MaterialCorrosion ResistanceTypical Applications
Stainless Steel (304 / 316 / 316L)★★★★☆Water, oil, gas, steam, food & beverage, pharmaceuticals, light chemicals, RO systems
Carbon Steel (WCB / A105)★★☆☆☆Oil & gas, petrochemical plants, industrial equipment, high-pressure non-corrosive media
Low-Temperature Carbon Steel (A350 LF2)★★★☆☆Refrigeration systems, medium/low-temperature pipelines (to –46°C)
Duplex Stainless Steel (2205 / 2507)★★★★★Marine environments, seawater desalination, chemical plants, high-chloride media


Choosing the Seat Material
Seat MaterialTemperature RangePressure PerformanceCorrosion Resistance
Suitable Applications
PTFE–20°C to 150°C★★★★★★★★Water, gas, food-grade media, standard chemical fluids
RPTFE–20°C to 180°C★★★★★★★★Industrial fluids, oils, light chemicals
PPS (Polyphenylene Sulfide)Up to 230°C★★★★★★★★Medium to high-temperature steam, heat-transfer oil
PEEKUp to 250°C★★★★★★★★High-pressure, high-temperature, oil & gas, aerospace
Manual, Pneumatic, or Electric Operation?

Actuation TypeAdvantagesBest For
ManualMost economical; simple and reliableSmall sizes, infrequent operation
PneumaticFast action, ideal for automation; can be paired with solenoid valves & limit switchesIndustrial automation, filtration units, equipment interlocking
ElectricAccurate control, slow & stable operation; supports digital control (Modbus, 4–20 mA)Water treatment, HVAC, process automation
For automated systems, choosing a valve with an ISO 5211 mounting pad ensures easy actuator installation.


Confirming the Standard: ANSI, DIN, or JIS

Choosing the correct standard ensures compatibility with pipeline dimensions:

· ANSI / ASME – North America, Middle East, South America

· DIN – Europe, Russia, Middle East

· JIS – Japan, Southeast Asia

SLVCN supports all three major standards for welded ball valves.


When NOT to Choose a Welded Ball Valve?

Welded ball valves may not be the best choice if you require:

· Frequent disassembly or maintenance

· Flange compatibility for inspection

· Cryogenic service (e.g., LNG)

· Extreme high-temperature steam

· Large-diameter pipelines

In these cases, flanged or threaded valves may be more suitable.


Choosing the right welded ball valve requires evaluating the working conditions and matching them with the appropriate welding ends, body materials, seat materials, and actuation methods. For general industrial applications, welded ball valves offer excellent sealing, stable performance, and long service life.

With over 30 years of manufacturing experience, SLVCN provides high-quality socket-weld and butt-weld ball valves in stainless steel and carbon steel, available with manual, pneumatic, or electric actuation. We support ANSI, DIN, and JIS standards and offer OEM customization for global customers.

This article is part of SLVCN's Valve Knowledge Series, where we share practical insights on valve selection, operation, and automation.

Read our previous posts:
Why Welded Ball Valves? Features, Types, And Applications
From Stainless To Carbon: Which Metallic Ball Valve Material Fits Your Pipeline?

How to Choose the Right Ball Valve Seat Material?


Read More >>

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